Standardized Tooling System
With the LEANTOOL system you now implement new radial and linear forming tools easier, faster and cheaper.
The perfect consistency of the standardized tooling kit - from planning to design, manufacturing to production - reduces the realization times and manufacturing costs of your new tools by up to 70 percent.
At the same time, you benefit from very fast "time-to-market" for your new stamped and formed parts and assemblies. As tailor-made platforms for the LEANTOOL forming tools, the RM-NC and GRM-NC servo stamping and forming machines, the LM 2000-KT and LM 2000-NC linear machines as well as the BIMERIC servo production and assembly system guarantee a flexible and efficient production.
Application:
Implementing new tools according to the linear, progressive and progressive component principle
Highlights at a glance
- Up to 70% standard tools regardless of task
- Up to 50% lower manufacturing costs compared to conventional progressive tools
- Simpler tool technology, since tool movements from 3 sides are performed by the machine by default
- No strip lifting in the tool
- Less material waste compared to conventional progressive tool solutions
LEANTOOL Linear combines the strengths of traditional progressive tool technology with the strengths of Bihler machine technology. The tools consist of a large number of standardized tool parts made of standard parts and blanks. The machine allows individually controllable movements that can be implemented from above, from below and from the side. All this reduces the overall effort and complexity in the tool and guarantees simplicity, speed and safety.
Here you can find many successfully realized LEANTOOL solutions.
Application:
Implementing new tools according to the radial principle
Highlights at a glance
- Up to 70% standard tools regardless of task
- Up to 70% lower manufacturing costs compared to conventional radial tools
- Significant material savings due to part width equal to strip width
- Consistently high product quality due to bending in the ideal grain direction
- Optimum bending angle infinitely adjustable
LEANTOOL Radial is an intelligent optimization of the existing Bihler radial principle. Thanks to the innovative features of the (G)RM-NC servo machines and the servo-controlled bending units, the number of parts in a LEANTOOL radial tool can be reduced to a minimum. The tool parts also consist of 70% standard parts, and do not have to be reworked or only have to be reworked slightly.
Click here for 50 percent material savings in busbar production.
Standardized stamping and forming frames
In close cooperation with Meusburger, Bihler has developed standardized stamping and forming frames with Meusburger standard parts for Bihler NC presses. The new frames “tunnel cut” and “spring-loaded guide plate” are available for NC presses with forces up to 400 kN. The standard stamping and forming frames are significantly more cost-effective, and they are also directly available from stock.
Quickly and easily
Producers of stamped and formed parts already using a Bihler NC press can obtain the exclusive stamping and forming frames quickly and easily from Meusburger. If you are considering the purchase of a new Bihler servo stamping and forming machine RM-NC or GRM-NC including tool, you will receive an overall offer from Bihler consisting of the NC stamping and forming machine including the suitable standard stamping and forming frame from Meusburger.
More information is available on:
www.meusburger.com
Article in "b on top" - New standards
Brochure
Here you find all information about the LEANTOOL
Benefit from our vast experience
Our LEANTOOL experts support you in finding the solution for new stamping and forming tasks.
As early as the bidding phase, they demonstrate how to plan a new stamped and formed part perfectly and offer it cost-effectively.
Technical Sales Process Planning Group:
Reinhard Böck, Norbert Immler, Marc Walter, Thomas Zettlmeier, David Walk
Tel.: +49(0)8368/18-139
E-mail: leantool@bihler.de